Smarter Lines for Human-Intensive Work
Designing smarter processes for people who build life-saving products.
We engineer lean, ergonomic, and automation-ready production environments for medical device manufacturers.
Medical production is still human-intensive - and that’s okay.
We help you make those human processes safer, faster, and more efficient through intelligent process design. From cleanroom layouts to semi-automated fixtures, we build around how your operators actually work - improving throughput without massive automation budgets.
What We Deliver
Cleanroom line layout optimization with your team
You bring the concepts. We co-design cleanroom lines around real operator motion—reducing travel, eliminating bottlenecks, and giving you a layout that flows the way your production actually runs.
Lean Six Sigma–based process analysis
We break down your current process step-by-step, remove the waste that slows you down, and deliver practical, data-backed improvements your team can implement immediately.
Ergonomic fixture and workstation design
We design fixtures and workstations that fit the operator—reducing strain, improving consistency, and making every motion easier and more repeatable.
Semi-automation and electro-mechanical integration
We add smart, right-sized automation to your manual processes—integrating sensors, motion, and controls to boost throughput without overbuilding the system.
Automation and workflows
We observe real operator movement, identify risks and unnecessary motion, and deliver clear fixes that make the job safer, smoother, and measurably more efficient.
Throughput improvement audits
We assess your line from end to end, pinpoint the true constraints, and give you practical changes that increase output without adding headcount or complexity.
Frequently asked questions
How much throughput improvement can you realistically deliver — and how fast?
Most lines see measurable gains within weeks — not months.
We start with a focused process audit, observe real operator behavior, and identify the top 3–5 constraints slowing your line. From there, we implement targeted fixes: ergonomic changes, fixture improvements, layout updates, and low-cost semi-automation.
Typical results range from 10–40% throughput improvement, depending on the maturity of the line and your internal bottlenecks.
Can you work within our existing cleanroom footprint and validation requirements?
Yes. Most of our work improves what you already have.
We design updates that fit your current layout, utilities, and SOPs — minimizing disruption and validation effort. We avoid “resetting” your process unless it’s absolutely required.
Our goal is to make your line smoother, safer, and faster without triggering a costly re-qualification cycle.
Will your fixtures and workstations integrate with our current tools and processes?
Absolutely. We build around your operators and your process — not the other way around.
ELEVT™ workstations, ergonomic fixtures, and semi-automated tools are all designed to integrate with your existing equipment and task flow.
If a change affects an operator’s sequence, we make sure it’s intuitive, validated, and easy to train.
How do I know what level of automation makes sense for my line?
Some tasks deserve full automation. Many don’t.
We break down each task based on motion, takt time, risk, and operator burden — then calculate whether manual, semi-automated, or fully automated makes the most sense.
Our bias is toward the simplest solution that delivers real improvement.
What does working with your team actually look like?
Very hands-on.
We spend time on your floor, walk the line with your operators, observe the workflow, and map your process step-by-step.
From there, we co-design improvements with your team so nothing feels theoretical. You get sketches, prototypes, and working fixtures quickly — and we iterate with you until the gains are locked in.